The following factors were evaluated: two coarse aggregates, ten fine aggregates, two
nominal maximum aggregate size mixes (9.5 and 19.0 mm), five aggregate gradations, and three
compactive efforts (Ndesign=75, 100, and 125). Of the five gradations used, three
violate the restricted zone and two fall outside of the restricted zone (control). Permanent
deformation characteristics of mixes meeting Superpave volumetric requirements were evaluated
by two different types of tests: empirical and fundamental. For the empirical test, the Asphalt
Pavement Analyzer was used. The Superpave shear tester and a repeated load confined creep test
were utilized as fundamental tests. Test results from the three mechanical tests were analyzed
statistically to evaluate the effect of the five gradations on permanent deformation of the HMA
mixtures. Based upon the analysis of data, mixes having gradations passing through the restricted
zone did not necessarily have lower rut resistance compared to mixes having gradations outside
the restricted zone. It was recommended to delete the restricted zone as a guideline or
requirement in Superpave mix design.
KEY WORDS: Superpave, asphalt mixtures, HMA, asphalt concrete, gradation, restricted zone,
permanent deformation, rutting
INTRODUCTION
The Strategic Highway Research Program's (SHRP) asphalt research was primarily
aimed at the properties of asphalt binders and HMA mixes and their effect on asphalt pavement
performance. The study of aggregate properties (including gradation) was intentionally excluded
from the asphalt research program. Yet, the SHRP researchers had to recommend a set of
aggregate properties and an aggregate gradation specification without the benefit of
experimentation so that a comprehensive Superpave mix design system could be
formulated.
SHRP formed an Aggregate Expert Task Group (ETG) consisting of 14 acknowledged
experts in the area of aggregates. In lieu of a formal aggregate research program, the aggregate
ETG used a modified Delphi approach to develop a set of recommended aggregate properties and
criteria that are now included in the Superpave volumetric mix design method (AASHTO MP2
and PP28). The Delphi process was conducted with five rounds of questionnaires. The final
recommended aggregate gradation criteria included control points between which the gradation
must fall as well as a restricted zone that lies along the maximum density line (MDL) between
the intermediate size (either 4.75 or 2.36 mm depending on the nominal maximum size of the
aggregate in the mix) and the 0.3 mm size.
Although the restricted zone was included in Superpave as a recommended guideline and
not a required specification, some highway agencies interpreted it as a requirement. Many asphalt
technologists believe that compliance with the restricted zone criteria may not be desirable or
necessary in every case to produce asphalt mixes with good performance. If highly angular
aggregates are used in the mix it is likely that the mix will not exhibit any tenderness during
construction and will be rut-resistant under traffic regardless if its gradation passes through the
restricted zone. The Georgia Department of Transportation has used such mixes successfully for
many years. Some asphalt technologists also question the need for the restricted zone when
the mix has to meet volumetric properties such as minimum voids in the mineral aggregate
(VMA) and specified air void contents at Ninitial, Ndesign, and
Nmaximum gyrations.
EFFECTS OF LOADING CONFIGURATION AND MATERIAL PROPERTIES
ON NON-LINEAR RESPONSE OF ASPHALT MIXTURES
by Eyad Masad and Hussain Bahia
Abstract
Hot mix asphalt (HMA) stiffness is used in pavement engineering to evaluate the relative
quality of mixtures and to predict the response of pavements subjected to wheel loads. It is often
described using parameters such as the resilient, dynamic, and relaxation moduli. The dynamic
modulus is currently under consideration as a parameter to assess the mixture resistance to
permanent deformation as part of the Superpave volumetric mixture design procedure. The
dynamic modulus can be measured under shear or axial loading. There has been discussion over
the years about the correlation between the shear and axial moduli and the nonlinear behavior of
asphalt mix stiffness at different strain levels in the shear and axial tests.
The purpose of this paper is to study the influence of loading configuration, aggregate
distribution and binder nonlinear viscoelastic properties on mix stiffness. Experimental
measurements of binder stiffness at different strain and frequency levels, and HMA stiffness
under shear and axial loading are analyzed and presented. The results show that the binder
nonlinearity, loading configuration and the aggregate structure are major factors influencing the
HMA nonlinearity. The binder nonlinearity follows different trends than the mix nonlinearity
due to the influence of aggregates. The loading configurations in the shear and axial tests are
analyzed in terms of the rotation of principal stresses during the test, and the direction of the
major principal stress with respect to aggregate orientation. The results offer a possible
explanation for the discrepancies between the axial and shear moduli measured on the same
HMA.
DEVELOPMENT OF A THERMO-VISCOPLASTIC CONSTITUTIVE
MODEL FOR HMA MIXTURES
by B. Huang, L. Mohamad and W. Wathugala
Abstract
Hot mix asphalt (HMA) mixtures exhibit temperature and rate dependencies under
monotonic and cyclic loads. Most current constitutive models used in design and prediction of
the performance of asphalt pavements do not incorporate these characteristics into the equations.
These limitations cause serious problems in practical applications.
This paper presents the development of a thermo-visco-plastic constitutive model that
incorporated the temperature and loading rate into the Hierarchical Single Surface (HiSS)
plasticity based model. This model was able to reflect the non-linear plasticity, as well as the
temperature and loading rate dependencies of the asphalt mixtures. A series of triaxial and creep
tests at three temperatures were performed to calibrate the material properties. A back-predicting
algorithm for the HiSS thermo-visco-plastic model was developed during this study. A
comparison of numerical analysis obtained from the proposed model and experimental results
was conducted based on this algorithm. A good agreement was observed from the back-
calculation and the experimental results. Further studies of the applicability of this model in
predicting pavement performance were recommended.
DEVELOPMENT OF A SIMPLIFIED FATIGUE TEST AND ANALYSIS
PROCEDURE USING A VISCOELASTIC, CONTINUUM DAMAGE MODEL
by Jo Sias Daniel and Y. Richard Kim
Abstract
This paper presents a methodology by which the material response under various uniaxial
tensile testing conditions (type of loading and temperature) can be predicted from the material
response obtained from a single testing condition. The methodology makes use of a uniaxial
constitutive model for asphalt concrete that is based upon the elastic-viscoelastic correspondence
principle and work potential theory, a continuum damage theory based on the thermodynamics of
irreversible processes. Uniaxial tensile testing is performed under a controlled crosshead mode
for both cyclic and constant rate to failure tests. Various strain amplitudes, frequencies, and rates
are applied at several test temperatures. A single characteristic curve can be found that describes
the reduction in material integrity as damage grows in the specimen, regardless of the applied
loading conditions (cyclic versus monotonic, amplitude/rate, frequency). The characteristic
curve at any temperature below 20C can be found by utilizing the time-temperature superposition
principle and the concept of reduced time. In this study, eight WesTrack mixtures were tested
and the methodology was applied to successfully predict the fatigue damage at different testing
conditions from a single condition. A test and analysis procedure for the fatigue characterization
of asphalt mixtures based on this methodology is proposed and potential applications are
discussed.
ISSUES PERTAINING TO THE PERMEABILITY CHARACTERISTICS OF
COARSE-
GRADED SUPERPAVE MIXES
by L. Allen Cooley, Jr., Brian D. Prowell, and E. Ray Brown
Abstract
In order to evaluate the relationships between in-place air voids, lift thickness, and
permeability, 23 on-going HMA construction projects were visited and field permeability tests
conducted. Field permeability tests were conducted at 15 randomly determined sites for each
project. Cores were taken at each of the 15 locations to determine pavement density using
AASHTO T166. In addition, for some of the projects, the cores were tested with the Corelok
device and a laboratory permeameter.
As agencies begin to include permeability specifications, mix designers need tools they can
use during the mix design process to evaluate the permeability characteristics of a given
aggregate structure. Two techniques were evaluated: laboratory permeability measurements on
samples compacted using the Superpave gyratory compactor and water absorption determined
with AASHTO T 166 or the Corelok device.
Results of testing within this study indicated a good relationship between permeability
(measured in the field and lab) and pavement density. Both the gradation's nominal maximum
aggregate size (NMAS) and the lift thickness placed in the field were shown to affect the
permeability-density relationship. Increasing the NMAS requires higher densities to ensure an
impermeable pavement. Also, as the lift thickness of a given pavement (and mixture) increases,
permeability decreases at a given density level.
Some reasonable relationships were found between the permeability of samples compacted
using the gyratory compactor and field samples. Reasonable relationships were found between
permeability and water absorption regardless of nominal maximum aggregate size.
PROPOSED METHODOLOGY FOR PREDICTING HMA
PERMEABILITY
by Aslam Al-Omari, Laith Tashman, Eyad Masad, Allen Cooley Jr., and Thomas
Harman
Abstract
Permeability is an important property that influences the performance of hot mix asphalt
(HMA)
mixes. It is a function of compaction effort, and several properties of HMA constituents such as
asphalt content, size of aggregates and shape of aggregates. All these factors manifest
themselves in different air void distributions, which in turn control fluid flow and permeability of
asphalt mixes. The current practice is to relate measured permeability to the percent in-place air
voids of HMA mixes. This paper relates HMA mix permeability to the three dimensional
distribution of air voids. An innovative approach is developed to quantify air void connectivity,
flow paths irregularity (Tortuosity), effective percent air voids, and specific surface area of air
voids. This was made possible through X-ray computed tomography to capture the
three-dimensional internal structure of HMA mixes and developing imaging techniques to
analyze fluid flow paths.
The developed methods were used to find the components of a modified expression for the
Kozeny-Carman equation to predict HMA permeability depending on air void distribution
properties only. The predicted permeability values had reasonable correlation with laboratory
measurements. The permeability equation was further simplified to allow predicting
permeability based on percent total air voids and aggregate gradation. This simplified equation
was shown to have good correlation with laboratory and field measurements of permeability for
HMA mixes with a wide range of properties.
USE OF SURFACE FREE ENERGY PROPERTIES OF THE ASPHALT-
AGGREGATE SYSTEM TO PREDICT DAMAGE POTENTIAL
by DingXin Cheng, Dallas N. Little, Robert L. Lytton, and James C. Holste, Professor
Abstract
Moisture damage analysis based on surface free energy theory is presented in this paper.
Two methods, the universal gas adsorption and the Wilhelmy plate, are used to measure surface
free energies of aggregate and asphalt, respectively. The universal gas adsorption method utilizes
the character of the adsorption of a particular chemical gas solvent onto the surface of an
aggregate to indirectly determine the surface energy of the aggregate. This method can
accommodate the peculiarity of the irregular shape, size, mineralogy, and rough surface texture
of the aggregate. The Wilhelmy plate method measures both the surface free energy of wetting
and the surface free energy of dewetting from the advancing angles and receding angles,
respectively. Calculation of surface free energy of adhesion using this approach can help select
more compatible asphalt-aggregate combinations for asphalt mixtures. More compatible
combinations can improve the adhesive bond and reduce debonding potential in the presence of
moisture, stripping.
TERTIARY FLOW CHARACTERISTICS OF ASPHALT MIXTURES
by K.E. Kaloush and M.W. Witczak
Abstract
In the past two years, major research work was conducted to recommend a fundamentally
based laboratory Simple Performance Test (SPT) for permanent deformation evaluation to be
used within the Superpave volumetric mixture design procedure. This SPT research was
evaluated using mixtures and performance data from three major experimental sites. Five
laboratory tests had parameters that resulted in an overall good to excellent correlation to the
measured rut depths. The test methods and responses were ranked according to their advantages
and disadvantages, and best correlation obtained to field rutting in the following order: 1) the
dynamic modulus as measured triaxial compression test at high temperatures, 2) the flow time
(tertiary flow) as measured by the triaxial creep test, 3 and 4) the flow number of repetitions
(tertiary flow) and the cumulative permanent strain as measured by the triaxial repeated load test,
and 5) the permanent shear strain measured at 1,000 loading cycles using the SST repeated shear
load at constant height test.
This paper discuses the two tertiary flow parameters, which stood out in the SPT study as
having excellent correlation with field rut depth. Several failure analysis concepts were
introduced and verified throughout the testing program. These concepts included failure strains,
plastic strain ratio, volume change, constant compliance at failure, and plastic to resilient strain
ratio at failure as a design guide parameter. The results in both tests indicated that tertiary flow
could be captured from either axial or radial strain measurements. This was a significant finding
related to the simplification of testing equipment and sample instrumentation that could be
realized with the use of radial measurements only. Furthermore, the rate of permanent
deformation obtained from the confined repeated load tests best simulated the rate of
deformation occurring in the field.
FOAMED ASPHALT PRODUCED USING WARMED AGGREGATES
by K.J. Jenkins, A.A.A. Molenaar, J.L.A. de Groot, and M.F.C. van de Ven
Abstract
Foamed asphalt mixes are produced through the mixing of foamed bitumen with
aggregate under ambient conditions. However, the variations in the temperature of mineral
aggregate at the time of mixing have a profound influence on the properties of the foamed
asphalt produced. A feasibility study previously undertaken into the possible benefits of heating
the aggregate moderately (above ambient temperature but below 100C) before foam treatment,
highlighted the improvement of mix properties that is achievable. The properties that can be
enhanced include particle coating, mix cohesion and tensile strength, as well as a degree of
compaction when compared with the equivalent properties of conventional cold foam mixes.
This has been found to be applicable to, in particular, reclaimed asphalt pavement (RAP) and
densely graded crushed aggregates.
A second phase, more focussed research project was subsequently launched in the
Netherlands using the mixes that show the most potential to benefit most from the "Half-warm
Foamed Bitumen Treatment" process viz, STAB (Asphalt Concrete Gradation) and RAP
(Reclaimed Asphalt Pavement) combinations. This paper discusses the findings of the entire
investigation into half-warm foamed bitumen treatment, carried out in South Africa and the
Netherlands. The three "Half-warm Foamed Asphalt Mixes" investigated in Delft are compared
with the equivalent HMA (Hot Mix Asphalt) and Cold Foamed Mix materials. Initially the
manufacturing technique is described in the paper. This is followed by simple characterisation of
different foamed mixes with different percentages of RAP has been carried out using two
monotonic tests i.e. Unconfined Compression Tests and Leutner Shear Testing (on cylindrical
specimens), at different temperatures and displacement rates. Finally, fatigue and tri-axial testing
was carried out on selected mixes in order to investigate comparative performance
characteristics.
With up to 40% less energy consumption during manufacture than HMA, Half-warm
Foamed Asphalt Mixes can provide comparative monotonic properties at higher test
temperatures, similar fatigue properties and a lower phase angle at low loading frequencies. The
improvement of mix properties relative to Cold Foamed Mix is significant. This indicates that
the half-warm foam process holds the potential for successful implementation in pavement
layers.
TOP-DOWN CRACK PROPAGATION IN BITUMINOUS PAVEMENTS AND
IMPLICATIONS FOR PAVEMENT MANAGEMENT
by Leslie Ann Myers and Reynaldo Roque
Abstract
Surface-initiated longitudinal wheel path cracking has been cited as a widespread mode
of failure among asphalt concrete pavements and yet, few theories have been presented that fully
explain the mechanism. This study serves as complementary follow-up to the research presented
on initiation of top-down cracks, as it explores and explains the mechanisms for propagation of
top-down cracks and attempts to forecast the implications for pavement design. It may be
concluded that designing and analyzing pavements using the current approach that employs
averaged pavement conditions and ESALs will neither predict nor address longitudinal wheel
path cracks that initiate and grow down from the surface. Research was performed that showed
that existing design and evaluation methods that use averaged conditions are inadequate for
predicting this type of surface cracking. It was proven that the propagation of surface-initiated
longitudinal cracks advances only under critical conditions and that crack development is highly
dependent differential pavement temperature gradients. This factor is addressed in the
conventional approach to pavement analysis; therefore, an alternative approach to designing and
rehabilitating pavements should be formulated, or the existing approach adjusted, to include
surface-initiated longitudinal wheel path cracks. A concept formulated to identify crack length
stages in terms of time, in order to better describe crack growth, may be the initial step in
addressing top-down cracking using pavement management.
SUPERPAVE FOR LOW VOLUME ROADS AND BASE MIXTURES
by Brian D. Prowell, P.E. and John E. Haddock, Ph.D., P.E.
Abstract
This study evaluated theVirginia Department of Transportation's Marshall designed
Subdivision surface mixture, SM-1, and base mixture, BM-2 using Superpave criteria. Twenty-
four production samples were collected of 4 SM-1 mixture designs and 9 production samples of
8 BM-2 mixture designs. Samples were tested for binder content, gradation, Superpave and
Marshall volumetric properties. When sufficient material was available, rut testing was
performed on the SM-1 mixtures using the Asphalt Pavement Analyzer. Various SGC
compaction levels were used, including stopping at both Ndesign and
Nmax.
Superpave criteria for the SM-1 mixtures were generally found to be acceptable. The
exceptions were the width of the gradation band and fines to effective binder content. A non-
standard compaction level was recommended for SM-1 type mixtures to be compacted to
Ndesign. Rut testing indicates that SM-1 mixtures are generally very rut resistant.
This indicates VDOT could allow even lower compaction levels than those traditionally used for
low volume Virginia roads in order to promote durability.
The BM-2 mixtures that were tested all fell on the fine side of the maximum density line for
a Superpave 25.0 mm (1 in) nominal maximum size mixture. Compaction levels for mixtures
with less than 1 million equivalent single axle loads were evaluated for VDOT's base mixture.
Even at these low compaction levels, a decrease in design binder content is anticipated.
Historically, these mixtures have suffered from moisture damage and not rutting.
TIME-TEMPERATURE SUPERPOSITION PRINCIPLE FOR ASPHALT
CONCRETE MIXTURES WITH GROWING DAMAGE IN TENSION STATE
by Ghassan R. Chehab, Y. Richard Kim, Richard A. Schapery, Matthew W. Witczak and Ramon
Bonaquist
Abstract
It is known that asphalt concrete in its linear viscoelastic range is thermorheologically
simple. This paper presents the experimental/analytical research that demonstrates the validity of
the principle of time-temperature superposition even with growing damage and viscoplastic
straining by conducting constant crosshead rate tests on specimens that were pulled apart in
tension until failure. Direct benefits and applications from this finding include reduction in
testing program conditions, development of strength and corresponding strain mastercurves as a
function of reduced time, a methodology for the prediction of stress-strain curves for any given
crosshead strain test, and simplification of thermorheological analysis of pavement
structures.